Polaris Rzr Xp — Brakes
High risk
Sep 1, 2023
Model years: 2024
On certain side-by-sides, the front brake lines may be routed incorrectly. As a result, the brake lines could rub against the front wheels and create a brake fluid leak, which can
Also affects: Polaris Rzr Pro Xp, Polaris Rzr Pro Xp 4, Polaris Rzr Xp 4, Polaris 1-800-765-2747
Polaris Rzr Xp — Steering
High risk
Jul 20, 2022
Model years: 2021, 2022
On certain side-by-side UTVs, the steering wheel may have been damaged during shipping to the dealership. As a result, the steering wheel spokes could break while driving. If this
Also affects: Polaris General 1000, Polaris General 4 1000, Polaris General Xp, Polaris General Xp 4, Polaris Rzr Turbo S
Polaris Rzr Xp — Steering
High risk
Oct 28, 2021
Model years: 2021, 2022
On certain side-by-side UTVs, the steering wheel may have been damaged during shipping to the dealership. As a result, the steering wheel spokes could break while driving. If this
Also affects: Polaris General 1000, Polaris General 4 1000, Polaris General Xp, Polaris General Xp 4, Polaris Rzr Turbo S
Polaris Rzr Xp — Seats And Restraints
High risk
Jul 20, 2020
Model years: 2015, 2016, 2017, 2018, 2019, 2020
Certain 4-point and 6-point harnesses (seat belts) may be missing stitching at the attachment points. As a result, the harness may not properly restrain a person in a crash.
Also affects: Polaris Rzr Pro Xp, Polaris Rzr Turbo, Polaris Rzr Turbo S, Polaris 1-800-765-2747
Polaris Rzr Xp — Structure
High risk
Apr 3, 2018
Model years: 2014, 2015, 2016, 2017, 2018
On certain side-by-side UTV’s, the exhaust silencer could fatigue and crack. As a result, the heat shield may not manage the exhaust gas heat and nearby components could melt and/o
Also affects: Polaris Rzr Xp 4, Polaris 1-800-765-2747
Polaris Rzr Xp — Electrical
High risk
Apr 19, 2016
Model years: 2014, 2015
On certain side-by-side UTVs, the fuse box's seal could allow for water intrusion, which may result in an electrical short, and could pose a fire hazard causing injury and/or damag
Also affects: Polaris Rzr S 900, Polaris Rzr 900
Polaris Rzr Xp — Fuel System
High risk
Apr 19, 2016
Model years: 2014, 2015, 2016
On certain side-by-side UTVs, the fuel tank vent line could be kinked or misrouted near hot exhaust components. A kinked fuel tank vent line can cause the fuel tank to build pressu
Also affects: Polaris Rzr 900, Polaris Rzr S 1000, Polaris Rzr S 900, Polaris 1-800-765-2747
Polaris Rzr Xp — Fuel System
High risk
Apr 19, 2016
Model years: 2015, 2016
On certain side-by-side UTV’s, the engine may misfire and cause unburned fuel to be routed into the exhaust system. This could result in excessive exhaust heat that may pose a fire
Polaris Rzr Xp — Electrical
High risk
Apr 19, 2016
Model years: 2014, 2015, 2016
Certain side-by-side UTVs may have been assembled with a voltage regulator that does not meet the manufacturer's standards. This could result in the voltage regulator overheating,
Also affects: Polaris Rzr 4 900, Polaris Rzr 900, Polaris Rzr S 900, Polaris Rzr Xp 4, Polaris Rzr Xp 4 900
Polaris Rzr Xp — Engine
High risk
Apr 19, 2016
Model years: 2014, 2015, 2016
Certain side-by-side UTVs may have been assembled with heat shields that do not meet the manufacturer's standards. This could result in the cab or cargo box overheating which may p
Also affects: Polaris Rzr 900, Polaris Rzr S 1000, Polaris Rzr S 900, Polaris 1-800-765-2747
Polaris Rzr Xp — Fuel System
High risk
Sep 23, 2015
Model years: 2015
On certain side-by-side UTV’s, the fuel tank vent line could be kinked. A kinked fuel tank vent line can cause the fuel tank to build pressure and expand. This expansion may cause
Also affects: Polaris Rzr Xp 4, Polaris Rzr 900