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Polaris Trail Boss Recalls

7 Transport Canada safety recalls for the Polaris Trail Boss, model years 1987–2006. Tap any recall for the hazard, affected models, and corrective action.

Polaris Trail Boss — Electrical High risk

Dec 11, 2006 Model years: 2000, 2001, 2002, 2003, 2004, 2005, 2006

On certain ATVs equipped with a winch by Warn Industries, Inc., a defective contactor could cause the winch assembly to ignite while the vehicle is parked and the winch is not in u

Also affects: Polaris Atp 330, Polaris Atp 500, Polaris Hawkeye 2x4, Polaris Hawkeye 4x4, Polaris Magnum 330 2x4

Polaris Trail Boss — Other High risk

Jun 29, 2006 Model years: 2001, 2002

Certain ATVs fail to comply with the requirements of CMVSS 108. The reflectors do not meet the photometric requirements of the Standard. Correction: Polaris will publish a Notice o

Also affects: Polaris Atp 330 4x4, Polaris Atp 500 4x4, Polaris Freedom Magnum 325 4x4, Polaris Freedom Scrambler 500 4x4, Polaris Freedom Sportsman 500

Polaris Trail Boss — Suspension High risk

Mar 15, 1994 Model years: 1994

THE A-FRAME ATTACHING BOLTS MAY WORK LOOSE ON THESE VEHICLES. IF ONE OR MORE OF THE BOLTS SHOULD WORK LOOSE, THE BOTTOM OF THE FRONT WHEEL WILL BE FREE TO SWING LATERALLY RESULTING

Also affects: Polaris 400 4x4, Polaris Trail Blazer, Polaris 1-800-765-2747

Polaris Trail Boss — Brakes High risk

May 31, 1989 Model years: 1989

NOTE: 2X4,4X4 AND 4X6 MODELS. TRANSMISSION LINKAGE MAY NOT HAVE BEEN PROPERLY ADJUSTED AT THE TIME OF MANUFACTURE. THIS COULD RESULT IN THE TRANSMISSION COMING OUT OF GEAR WHEN THE

Also affects: Polaris Big Boss, Polaris 1-800-765-2747

Polaris Trail Boss — Brakes High risk

May 30, 1989 Model years: 1989

IF THE SERVICING PERSON FAILS TO PROPERLY SECURE THE AUXILIARY REAR ADJUSTING BOLT JAM NUT WHEN ADJUSTING THE BRAKE, LOSS OF THE BOLT AND BRAKE PADS COULD RESULT WITH A SUBSEQUENT

Also affects: Polaris 1-800-765-2747

Polaris Trail Boss — Brakes High risk

Jan 3, 1989 Model years: 1987

HYDRAULIC BRAKE FLUID MAY LEAK PAST THE MASTER CYLINDER PISTON AT THE HANDLEBAR OR THE REAR CALIPER PISTON SEAL. THIS COULD RESULT IN LOSS OF BRAKING ACTION AND A VEHICLE CRASH WIT

Also affects: Polaris 1-800-765-2747

Polaris Trail Boss — Brakes High risk

Jan 3, 1989 Model years: 1988

IMPROPER SOLDERING OF A BRASS FITTING COULD LEAD TO A POSSIBLE LEAK IN THE BRAKE LINE. THIS COULD RESULT IN LOSS OF BRAKES AND A VEHICLE CRASH. CORRECTION: BRAKE HOSE FITTINGS WILL

Also affects: Polaris 1-800-765-2747

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