Volvo S40 — Structure
High risk
Mar 18, 2011
Model years: 2011
On certain vehicles, the passenger-side support member (in the engine compartment) may have been manufactured incorrectly. As such, the frame member may have developed a crack duri
Also affects: Volvo C30, Volvo 1-800-663-8255
Volvo S40 — Seats And Restraints
High risk
Nov 23, 2010
Model years: 2009, 2010, 2011
On certain vehicles equipped with power front passenger seats, the "end stops" on the seat frame rails may be missing. If the end stops are missing, the maximum allowable seat trav
Also affects: Volvo S60, Volvo V50, Volvo Xc60, Volvo 1-800-663-8255
Volvo S40 — Accessories
High risk
Nov 8, 2010
Model years: 2004, 2005, 2006, 2007, 2008, 2009, 2010
On certain vehicles, there is a possibility of overheating issues of batteries in the Garmin nüvi® 760 when certain batteries manufactured within a limited date code range are used
Also affects: Volvo C30, Volvo C70, Volvo S60, Volvo S80, Volvo V50
Volvo S40 — Powertrain
High risk
Jun 9, 2010
Model years: 2010
On certain vehicles, the gearshift lever stud assembly may not have received adequate tighten torque during vehicle assembly. If the gearshift lever cable or stud assembly becomes
Also affects: Volvo C30, Volvo V50, Volvo 1-800-663-8255
Volvo S40 — Steering
High risk
Jul 18, 2008
Model years: 2008, 2009
On certain vehicles, an improperly manufactured power steering return hose may suddenly rupture, causing a fluid leak. An unexpected loss of steering power assist may result in a v
Also affects: Volvo C30, Volvo C70, Volvo V50, Volvo 1-800-663-8255
Volvo S40 — Brakes
High risk
Mar 1, 2008
Model years: 2007
On certain vehicles, rubber seals inside the brake master cylinder assembly may suffer premature wear, causing internal fluid leakage. This could result in reduced braking performa
Also affects: Volvo C30, Volvo C70, Volvo V50, Volvo 1-800-663-8255
Volvo S40 — Fuel System
High risk
Jan 28, 2008
Model years: 2004, 2005, 2006
On certain vehicles, insufficient sealing of the Fuel Pump Electronic Module may lead to water ingress corrosion, possibly causing the unit to fail. This may result in increased, d
Also affects: Volvo V50, Volvo 1-800-663-8255
Volvo S40 — Label
High risk
Nov 28, 2006
Model years: 2007
Certain vehicles fail to comply with the requirements of CMVSS 120. The certification label information was not printed in the prescribed manner or order. Correction: Updated label
Also affects: Volvo S60, Volvo V50, Volvo V70, Volvo 1-800-663-8255
Volvo S40 — Fuel System
High risk
Apr 26, 2006
Model years: 2005, 2006
On certain vehicles the fuel line near the turbo/exhaust manifold may be damaged due to excessive heat. A fuel leak, in the presence of an ignition source, could result in a fire.
Also affects: Volvo V50, Volvo 1-800-663-8255
Volvo S40 — Seats And Restraints
High risk
Mar 27, 2006
Model years: 2001, 2002, 2003, 2004, 2005
Certain Volvo 850, S40, V40, V50, V70, XC70 and XC90 equipped with integrated child booster cushions were incorrectly labelled during vehicle assembly. The label indicates that the
Also affects: Volvo 800 Series, Volvo V40, Volvo V50, Volvo V70, Volvo Xc70
Volvo S40 — Brakes
High risk
Oct 12, 2004
Model years: 2004
On certain vehicles, the vacuum valve and hose assembly at the brake booster could develop a vacuum leak due to an incorrect welding process during assembly. A vacuum leak at the b
Also affects: Volvo V40
Volvo S40 — Fuel System
High risk
Oct 27, 2003
Model years: 2003, 2004
On certain vehicles, improper welding of the end cover that secures the service nipple to the fuel rail may eventually cause a fuel leak. A fuel leak in the presence of an ignition
Also affects: Volvo V40
Volvo S40 — Other
High risk
Sep 12, 2003
Model years: 2003, 2004
Certain vehicles do not comply with CMVSS 210.2. The symbol indicating the presence of a lower universal anchorage system, and a reproduction of this symbol were omitted from the o
Also affects: Volvo Xc70, Volvo V70, Volvo S80, Volvo V40, Volvo Xc90
Volvo S40 — Heater And Defroster
High risk
Jun 20, 2001
Model years: 2001
Certain Sedan and wagon vehicles. A diode in the electronic climate control system may have a reduced service life. If the diode fails, the heater fan stops operating and the defro
Also affects: Volvo V40, Volvo 1-800-663-8255