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Western Star 49x Recalls

25 Transport Canada safety recalls for the Western Star 49x, model years 2017–2027. Tap any recall for the hazard, affected models, and corrective action.

Western Star 49x — Electrical High risk
Feb 11, 2026 Model years: 2021, 2022, 2023, 2024, 2025, 2026, 2027
On certain trucks, the recall repairs completed by a Daimler Truck North America (DTNA) dealer during recall F1020 (Transport Canada recall no. 2025-269) may not be effective. As a
Also affects: Western Star 47x
Western Star 49x — Suspension High risk
Nov 4, 2025 Model years: 2021, 2022, 2023, 2024, 2025, 2026
On certain trucks, the fasteners for the axle clamp(s) may not have been tightened properly. As a result, the clamps could loosen. If this happens, the axle could move and cause a
Also affects: Freightliner 108sd, Freightliner 114sd, Freightliner 122sd, Freightliner Business Class M2, Western Star 47x
Western Star 49x — Brakes High risk
Sep 11, 2025 Model years: 2025, 2026
On certain trucks, the brake caliper mounting bolts may not have been tightened properly. As a result, the bolts could loosen and detach, causing reduced braking.
Also affects: Freightliner 114sd, Freightliner Business Class M2, Freightliner Cascadia
Western Star 49x — Steering High risk
Sep 11, 2025 Model years: 2025, 2026
On certain trucks, the castle nut securing the tie rod may not have been tightened properly and/or the cotter pin may be missing. As a result, the nut could loosen and separate. If
Also affects: Freightliner 114sd, Freightliner Business Class M2, Freightliner Cascadia, Western Star 47x
Western Star 49x — Electrical High risk
May 19, 2025 Model years: 2020, 2021, 2022, 2023, 2024, 2025, 2026
On certain trucks, the stud on the frame that connects the battery and/or auxiliary power distribution to the starter may not have been installed properly. As a result, there could
Also affects: Western Star 47x
Western Star 49x — Brakes High risk
Mar 25, 2025 Model years: 2026
Issue: On certain trucks, a software problem could cause the brake lights not to work when the brakes are automatically applied during emergency braking. Safety Risk: Brake lights
Also affects: Western Star 47x, Freightliner 114sd, Freightliner Cascadia, Freightliner Business Class M2
Western Star 49x — Visual System High risk
Dec 10, 2024 Model years: 2021, 2022
On certain trucks, the windshield glass may not allow the amount of light required by the Canadian regulations.
Also affects: Freightliner Cascadia
Western Star 49x — Fuel System High risk
Oct 1, 2024 Model years: 2025
On certain trucks equipped with a Cummins X15 engine, the fuel pump may not have been manufactured properly. As a result, the fuel pump barrels could break and cause a fuel leak. I
Also affects: Freightliner Cascadia, Western Star 4900, Western Star 6900
Western Star 49x — Lights And Instruments High risk
Sep 10, 2024 Model years: 2022, 2023, 2024, 2025
Issue: On certain trucks, a software problem could cause the brake lights not to work when the brakes are automatically applied during emergency braking. Safety Risk: Brake lights
Also affects: Western Star 57x, Freightliner 108sd, Western Star 47x, Freightliner Business Class M2, Freightliner 114sd
Western Star 49x — Steering High risk
Jun 4, 2024 Model years: 2025
Issue: On certain trucks, the ball stud on the tie rod(s) may not have been manufactured properly. As a result, the stud could fail and cause a loss of steering control. Safety Ris
Also affects: Freightliner Cascadia, Freightliner Business Class M2, Freightliner 114sd, Freightliner 108sd, Western Star 47x
Western Star 49x — Suspension High risk
Feb 8, 2024 Model years: 2023, 2024
On certain trucks, the suspension hangers for the torque rods may not have been welded properly. As a result, the suspension hangers could fail and cause an increase in steering ef
Western Star 49x — Steering High risk
Apr 5, 2023 Model years: 2022, 2023
On certain trucks, the cotter pin may be missing from the tie rod castle nut on the front steer axle. As a result, the nut could loosen. If this happens, the tie rod could detach f
Also affects: Freightliner 114sd, Freightliner Business Class M2, Freightliner Cascadia, Freightliner Custom Chassis (Fccc) Mt Chassis, Western Star 4700
Western Star 49x — Lights And Instruments High risk
Feb 14, 2023 Model years: 2022, 2023, 2024
On certain trucks, the tail lamps do not turn on when the daytime running lamps (DRLs) are on. Canadian regulations require that, if a vehicle has dash backlighting, the low beam h
Also affects: Freightliner Business Class M2, Freightliner Cascadia, Western Star 4700, Western Star 47x
Western Star 49x — Brakes High risk
Feb 10, 2023 Model years: 2017, 2018, 2019, 2020, 2021, 2022, 2023
On certain trucks, the brake modulator valves could corrode. As a result, the brakes on one wheel could fully apply when the roll stability control system activates. If this happen
Also affects: Freightliner Cascadia, Western Star 47x
Western Star 49x — Lights And Instruments High risk
Jan 27, 2023 Model years: 2022, 2023, 2024
Issue: On certain trucks, the daytime running lamps (DRLs) may not be bright enough to meet Canadian regulations. Note: This recall only affects trucks equipped with LED headlamps.
Also affects: Western Star 47x, Western Star 57x
Western Star 49x — Brakes High risk
Nov 1, 2022 Model years: 2017, 2018, 2019, 2020, 2021, 2022, 2023
On certain trucks, the brake modulator valves could corrode. As a result, the brakes on one wheel could fully apply during an adaptive cruise control braking event. If this happens
Also affects: Freightliner Cascadia, Western Star 47x
Western Star 49x — Steering High risk
Sep 28, 2022 Model years: 2023
Issue: On certain trucks, the tie rod end clamps could crack and loosen. If this happens, the threads on the tie rod end could become damaged and the tie rod end could separate. Th
Also affects: Freightliner 114sd, Western Star 4700, Western Star 47x, Freightliner 108sd
Western Star 49x — Steering High risk
Sep 12, 2022 Model years: 2022, 2023
On certain trucks, a bolt for the lower joint on the steering shaft may not have been installed correctly. As a result, the joint could disconnect and cause a loss of steering.
Also affects: Western Star 47x
Western Star 49x — Structure High risk
Aug 29, 2022 Model years: 2020, 2021, 2022, 2023
On certain trucks, the stainless steel cover(s) on the hood bezel(s) may not be properly attached. As a result, a bezel cover could detach from the truck while driving.
Also affects: Western Star 47x
Western Star 49x — Engine High risk
Jul 29, 2022 Model years: 2023
On certain trucks, a problem in the engine control module (ECM) could cause a short circuit. If this happens, the engine could stall and you may not be able to restart it.
Also affects: Freightliner 108sd, Freightliner 114sd, Freightliner Business Class M2, Freightliner Cascadia, Western Star 4700
Western Star 49x — Visual System High risk
Apr 8, 2022 Model years: 2021, 2022
On certain trucks, the spline teeth in the windshield wiper arm(s) could wear and break. If this happens, the windshield wipers may not work properly.
Western Star 49x — Structure High risk
Apr 7, 2022 Model years: 2020, 2021, 2022, 2023
Issue: On certain trucks, the stainless steel cover for the side air-intake on the hood may not be properly attached. As a result, the intake cover could detach from the truck whil
Also affects: Western Star 47x
Western Star 49x — Fuel System High risk
Dec 13, 2021 Model years: 2020, 2021, 2022
On certain trucks, the fuel tubes between the fuel rail and the injectors may crack and create a fuel leak.
Also affects: Freightliner 114sd, Freightliner Cascadia, Freightliner Custom Chassis (Fccc) Xc Chassis, Western Star 4700, Western Star 47x
Western Star 49x — Steering High risk
Nov 5, 2021 Model years: 2020, 2021
Issue: On certain trucks, the steering shaft may not have been properly installed on the steering gear. As a result, the shaft could separate from the steering gear and cause a los
Western Star 49x — Electrical High risk
Jun 25, 2021 Model years: 2019, 2020, 2021, 2022
On certain trucks built with aluminum battery cables, the terminal that attaches the battery cable to the frame may break. If this happens, there could be a loss of electrical powe
Also affects: Freightliner Cascadia
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