Polaris 900 Fusion — Fuel System
High risk
Nov 1, 2007
Model years: 2005, 2006
On certain snowmobiles, incorrect High Density Polyethylene (HDPE) material was used to mold the top of the fuel tank. This material is not designed for use with gasoline. Over tim
Also affects: Polaris 800 Pro X, Polaris 800 Classic, Polaris 550 Pro X, Polaris 500 Classic, Polaris 600 Classic
Polaris 900 Fusion — Other
High risk
Jul 12, 2006
Model years: 2005, 2006
Certain snowmobiles fail to comply with the requirements of CMVSS 1201. The reflectors and reflective tape do not meet the prescribed Standard. Correction: Dealers will replace or
Also affects: Polaris 600 Fusion, Polaris 700 Fusion, Polaris Fs Classic, Polaris Fst Classic, Polaris Wide Track
Polaris 900 Fusion — Steering
High risk
Apr 24, 2006
Model years: 2005, 2006
On certain snowmobiles equipped with an electric starter, the fastener torque applied to the starter motor may not have been accurately applied during vehicle assembly. An improper
Also affects: Polaris 700 Classic, Polaris 700 Fusion, Polaris 700 Rmk, Polaris 700 Touring, Polaris Rmk
Polaris 900 Fusion — Fuel System
High risk
Oct 5, 2005
Model years: 2005, 2006
On certain snowmobiles, the fuel tank could crack around the filler neck. Such a crack could result in filler neck separation which would allow fuel and/or fuel vapours to escape,
Also affects: Polaris 600 Ho Fusion, Polaris 600 Ho Rmk, Polaris 600 Ho Switchback, Polaris Fs Classic, Polaris Fs Touring
Polaris 900 Fusion — Fuel System
High risk
Jul 20, 2005
Model years: 2005
On certain snowmobiles, improper installation of the fuel pump gasket during vehicle assembly, could result in a fuel leak. A fuel leakage in the presence of an ignition source cou
Also affects: Polaris Switchback, Polaris Rmk
Polaris 900 Fusion — Suspension
High risk
Jul 20, 2005
Model years: 2005
On certain snowmobiles, the nut which attaches the front suspension spindle to the ball joint can loosen, causing wear or elongation of the hole on the spindle. Continued operation
Also affects: Polaris Switchback, Polaris Rmk
Polaris 900 Fusion — Fuel System
High risk
Jul 20, 2005
Model years: 2005
On certain snowmobiles, the fuel tank can contact the chassis along the left and right bulkheads and around the steering hoop. This chafing could, over time, wear through the walls
Also affects: Polaris Rmk, Polaris Switchback, Polaris 1-800-765-2747
Polaris 900 Fusion — Electrical
High risk
Mar 24, 2005
Model years: 2005
On certain snowmobiles, the wiring harness may be routed in a way that could disconnect the engine stop switch and the throttle safety switch connector. The most likely situation l
Also affects: Polaris Rmk, Polaris Switchback, Polaris 1-800-765-2747
Polaris 900 Fusion — Fuel System
High risk
Jan 6, 2005
Model years: 2005
On certain snowmobiles, the fuel connections between the fuel pump flange assembly and the fuel inlet and outlet lines, and the connector between the fuel line and the fuel filter
Also affects: Polaris Rmk
Polaris 900 Fusion — Powertrain
High risk
Jan 6, 2005
Model years: 2005
On certain snowmobiles, the drive shaft may have been incorrectly heat treated resulting in brittle drive shafts that could fail at lower loads than the shafts were originally desi
Also affects: Polaris Rmk
RecallTracker